MANUFACTURING & ENGINEERING

Complete Water & Wastewater Plant Profile

Engineered for maximum reliability, minimal maintenance, and total compliance with GPCB, CPCB, and ISO 9001:2008 standards.

8 CorePlant Categories
25 to 50kLPH Capacities
100%Turnkey Skid Built
ISO & GPCBStandards Compliant
Commercial Models

Commercial RO Plants (25 LPH – 1000 LPH)

Stainless Steel 304 frame, vertical multistage pumps, automated flush, and imported TFC membranes.

Aqua Shakti Commercial RO Plant Skid

Standard Engineering Features (Brochure Page 3/16):

✓ Stainless Steel 304 Grade Frame✓ Imported High-Rejection Membrane✓ FRP / SS Pressure Vessels✓ High Pressure Vertical Multi-Stage Pump✓ Control Panel with Voltmeter & Switches✓ 5-Micron Jumbo Pre-Filter✓ Dual Flow Meter (Rota Meter)✓ High Pressure Gauge (Glycerin Filled)✓ Low Pressure Switch (Dry-run Protection)✓ Water Level Sensor / Automatic Level Control✓ Automatic High-Velocity Flush✓ Stainless Steel UV Chamber

Available Commercial Capacities

Designed for offices, restaurants, hotels, schools, universities, residential buildings, and bottling facilities:

CapacityRecommended UsageKey ComponentsAction
25 LPHSmall Clinic, Office (20-50 people)Compact SS Frame, Booster Pump
50 LPHCoaching Centers, Cafes (50-100 people)SS 304, 20" Pre-Filter, Auto Cut-off
100 / 250 LPHHotels, Mid Hospitals (150-400 people)Vertical Pump, 4040 Membrane, Rota Meter
500 LPHLarge Colleges, Canteens (500-1000 people)Dual FRP Vessels, 1.5 HP Vertical Pump, UV
1,000 LPHHostels, Industrial Staff, Packaging StartupsFull SS Skid, 2 HP Pump, Dual Vessels, Telemetry
Heavy Industrial Engineering

Industrial RO Plants & Sea Water Desalination

High recovery skid-mounted reverse osmosis plants from 500 LPH to 50,000+ LPH.

Engineered for High-TDS & Brackish Water

For sea water desalination and high-TDS borewell water, dissolved minerals including salts are removed using advanced membrane technology. Compared to thermal evaporation, membrane RO is highly economical, technical, and energy-efficient.

Industrial Plant Features:

  • High-Pressure Vertical Centrifugal Pumps (SS 304 / SS 316)
  • 8-Inch High Salt Rejection Polyamide Membranes (Dow / Hydranautics / Toray)
  • FRP / Stainless Steel Membrane Pressure Vessels (300 to 1000 PSI)
  • Multi-Media Pre-treatment: Sand Filter, Activated Carbon & Antiscalant Dosing
  • Integrated Clean-In-Place (CIP) Skid for periodic membrane rejuvenation
  • PLC / SCADA Automation & Continuous TDS / Conductivity Telemetry
Call Engineering Team
Industrial RO Plant 5000 LPH Skid
5000 LPH to 20,000 LPH Turnkey Skid: Featuring Stainless Steel 304 piping, Victaulic couplings, digital panel board, and dual vertical multistage pumps.
Water & Wastewater Package Plants

Water Treatment Plants: Secondary Settling Tank & Multi-Media Filter

Compact skid-mounted package plants with hopper-bottom settling tank, mixed bed / multi-media columns, and dosing automation.

Aqua Shakti Water Treatment Plant with Secondary Settling Tank
Turnkey Skid Unit (Brochure Page 12/16 & 16/16): Complete with Secondary Settling Tank, Holding Tank, Mixed Bed Filter Column, Chemical Dosing System, and Central Control Panel.

Complete Industrial Skid Integration

Designed for factories requiring compact on-site clarification and multi-media filtration. Combines physical coagulation settling with pressurized bed filtration for sparkling clean treated water.

💧 Clean & Safe Water: Multi-barrier removal of suspended solids & turbidity⚙️ Efficient Filtration: High-rate multi-media bed (quartz sand, anthracite, gravel)🛡️ Reliable Performance: Heavy gauge coated steel settling tank with conical hopper🌿 Eco-Friendly Reuse: Enables zero liquid discharge recycling for cooling or gardening🎛️ Integrated Control Panel: Fully wired with automated pump sequencing and level float control🧪 Chemical Dosing Unit: Precision chemical drum with electronic metering dosing pump
Thermal & Steam Engineering

Industrial Boiler Plants

High-efficiency steam boilers with Super Economizers, multi-fuel burners, and advanced controls.

Technical Specifications & Key Advantages

Steam is a vital, high-cost utility used in industrial processing and power generation. Aqua Shakti boiler plants deliver trouble-free operation with highest thermal efficiency and safety.

Technical Specifications:

  • Standard configuration engineered for most industrial installations
  • Super Economizer (SE): Recovers flue gas heat for elevated fuel savings
  • Step-Fired Burners: High/low/off modulation for precise steam demand tracking
  • Multi-Fuel Options: Natural Gas, Propane, #2 Fuel Oil, Biogas, and Hydrogen
✓ SAVES FUEL✓ SAFE FOR PERSONNEL & EQUIPMENT✓ RAPID THERMAL RESPONSE✓ FAST COLD START✓ COMPACT & LIGHTWEIGHT✓ HIGH QUALITY DRY STEAM✓ ADVANCED PLC CONTROLS✓ OUTSTANDING FACTORY SUPPORT
Aqua Shakti Industrial Boiler Plant
Boiler Plant Unit: Equipped with Super Economizer, low-NOx burner, steam pressure safety switches, and automated blowdown.
Wastewater Management

Effluent Treatment Plants (ETP)

Design, operation, and analysis of industrial wastewater for chemical, pharmaceutical, textile, and engineering industries.

Effluent Treatment Plant Facility
ETP Plant Process Architecture: Screening → Equalization → Coagulation/Flash Mixing → Clariflocculator → Aeration → Secondary Clarifier → Sludge Filter Press → Sand/Carbon Polishing.

Industrial Applications & Advantages (Brochure Page 6/16)

Industrial wastewater contains toxic heavy metals, erratic pH, high COD, and chemical dyes. Aqua Shakti custom designs Physico-Chemical and Biological ETP systems that meet zero discharge standards.

Industrial Applications:

  • Capacity Increase & Modular Scaling
  • Quality Improvement: BOD, COD & Nitrogen Removal
  • Fast Recovery from Process Upsets
  • Limited Footprint & Compact Skid Layout
  • Minimized Process Complexity & Operator Attention

Client Benefits:

  • Economical & High ROI
  • Compact (Saves Valuable Factory Space)
  • Maintenance-Friendly & Sturdy Materials
  • Handles High Volume Hydraulic Loads
  • Significant Financial Savings on Discharge Costs
Biological Sewage Treatment

"DELTA" PR Sewage Treatment Plants (STP)

Fully biological type plant designed to fully comply with Marpol 73/78 Annex IV, European Maritime Equipment Council, and USCG regulations.

Effluent Output Quality & Regulatory Norms (Brochure Page 7/16)

The Aqua Shakti DELTA PR sewage treatment plant treats domestic black and grey water with exceptional clarity and bacteriological safety, enabling safe reuse for gardening, cooling towers, and toilet flushing.

Guaranteed Effluent Quality:

ParameterStandard IMO / CPCB NormAqua Shakti DELTA Output
Suspended Solids (TSS)< 50 mg/liter< 20 - 30 mg/liter
B.O.D.5 (Biochemical Oxygen Demand)< 50 mg/liter< 10 - 20 mg/liter
Coliform Bacteria< 250 / 100 ml< 100 / 100 ml

Complete Scope of Supply (Brochure Page 7/16):

The plant is delivered complete, mounted on a common skid or modular, incorporating:

  • Tanks: Collection tank, Aeration basin, Clarifier & Sludge holding tank
  • Effluent Discharge Pump: Heavy-duty non-clog submersible pumps
  • Air Blower: Twin lobe rotary blowers providing continuous dissolved oxygen
  • Chlorine Dosing System: Electronic metering pump with chemical tank
  • Control Panel: Microprocessor / PLC control board with automatic cycling
  • Tertiary Filtration: Dual media sand and activated carbon pressure filters
Ion Exchange Technology

Water Softeners, DM Plants & Mix Bed Systems

Eliminating scale-forming hardness and mineral conductivity for boilers, cooling towers, laboratories, and pharmaceuticals.

Industrial Water Softener and DM Plant
Composite FRP & SS Columns: Equipped with multiport control valves, salt brine tank, and cationic/anionic ion exchange resins.

Water Softener Plants

Manual and semi-automatic ion exchange units specially designed for industrial and domestic use. Comprises Mild Steel (MS) or FRP vessels containing a bed of strong cation exchange resins, multiport control valve, and brine regenerating system.

Applications: Boiler feed, cooling towers, textile mills, beverages, hospitals, apartment societies, and commercial swimming pools.

Demineralization (DM) Plants

Produces ultra-pure water with very low conductivity and chloride-free output throughout the operating cycle. Uses Cation exchanger ($H^+$ form) and Anion exchanger ($OH^-$ form).

Applications: Pharmaceutical manufacturing, laboratories, chemical syntheses, battery water, fertilizer, electroplating, and healthcare institutions.

Mix Bed Plant Specifications (Brochure Page 8/16)

Mixed cationic and anionic resin polishers delivering water with conductivity < 0.5 µS/cm.

ModelMaximum Flow Rate (L/hr)Working Pressure Max (kg/cm²)Working Pressure Min (kg/cm²)Resin Qty (Liters)OBR Based on TDS 100 ppmRegeneration Acid (HCl)Regeneration Caustic (NaOH)Action
D.M 1001,000 L/hr2.00.8100 L3,500 Ltr30 Ltrs10 Kgs
D.M 2002,000 L/hr2.00.8200 L7,000 Ltr60 Ltrs20 Kgs
D.M 6006,000 L/hr2.00.8300 L10,500 Ltr130 Ltrs27 Kgs
D.M 8008,000 L/hr2.00.8400 L17,500 Ltr180 Ltrs40 Kgs
Formulation Chemistry & Consumables

Industrial Water Treatment Chemicals Catalog

High-performance anti-corrosion, descaling, anti-scaling, biocide, and sludge conditioning formulations directly from Brochure Pages 9/16 & 10/16.

COOLING TOWER & CHILLER CHEMISTRYBrochure Page 09

1. Cooling Water Treatment Products

Overcomes fouling, corrosion, scaling & microbiological growth in cooling towers, coolers, and condensers. Minimizes water consumption with easy heat rejection.

Product CodeDescription & ActionSuitability / Water FeedAction
CTreat_301Scale PreventiveRAW / Soft Water
CTreat_302Scale / Corrosion PreventiveSoft / Raw Water
CTreat_303DispersantPoor Water Quality
CTreat_304Oil DispersantOil Seepage Systems
CTreat_305Broad Spectrum BiocideIndustrial Cooling Systems
CTreat_306Microbiocide (Algae Control)Algae / Slime Control
CTreat_307Microbiocide (Bacteria Control)Bacteria & Biofilm
CTreat_308Bio-DispersantCooling Water Loops
CTreat_309Corrosion Inhibitor (Chiller)Closed Loop Circuits
CTreat_310Corrosion Inhibitor (Hot Water)Closed Hot Loops
DESCALING & RESTORATIONBrochure Page 09

2. Descaling & Cleaning Treatment Formulations

Safe and uniform cleaning of deposits (scaling / rust) from heat transfer surfaces without metal loss. Pre-operational cleaning and routine maintenance cleaning.

Product CodeDescription & ActionSuitability / MaterialAction
DS_401Descalant (Ferrous)Ferrous Metals / Carbon Steel
DS_402Descalant (Non-Ferrous)Copper / Brass / Aluminum
DS_403Special Heavy DescalantHeavy Silica / Carbonate Scale
DS_404Scale SoftenerAlkaline Conditioning
DS_405Passivator SolutionPhosphate Protective Film
DS_406Alkaline Descalant / Alkali BoiloutBoiler Pre-commissioning
DS_407A.C. / Radiator Fins CleanerAluminum & Copper Fins
DS_408Acid InhibitorMetal Loss Prevention
DS_409Ion Exchange Resin CleanerResin Rejuvenation
BOILER WATER & STEAM FEEDBrochure Page 10

3. Boiler Water Treatment Products

Prevents pitting, corrosion, scaling, carryover, and tube overheating to maintain maximum steaming efficiency for the longest possible time.

Product CodeDescription & ActionSuitability / ApplicationAction
ASTreat_2001AntiscalantRaw Water Feed
ASTreat_2002Scale Preventive & Sludge ConditionerRO Permeate Water Feed
ASTreat_2003Sludge ConditionerSoft Water Feed
ASTreat_2004pH BoosterFeed & Boiler Water
ASTreat_2005DispersantRaw / Soft Water Feed
ASTreat_2006Oxygen Scavenger (Food Grade)FDA Food Grade Compliant
ASTreat_2007Oxygen Scavenger (Industrial)Industrial Boilers
ASTreat_2008Silica SequesterCarryover Prevention
ASTreat_2009Vapour Line Corrosion InhibitorCondensate Line Protection
ASTreat_2010Antifoam / DefoamerHigh TDS Water Steaming
ASTreat_2501Flocculent (Anionic Polyacrylamide)Wastewater Clarification